PUF and PIR Insulation


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PUF and PIR Insulation

Polyurethane Foam (PUF) Panels, or PUF panels, are advanced sandwich structures These panels consist of two outer layers made from materials like Pre-painted Galvanized Iron (PPGI), Pre-painted galvalume(PPGL), Stainless Steel, HDHMR board, Aluminium Composite Panels, Bakelite Sheets, and other structural components. These layers encase an insulating core of polyurethane foam, known for its excellent thermal insulation properties.

WALL/ROOF PANELS: Thickness 30 mm, 40 mm, 50 mm, 60 mm, 80 mm, 100 mm, 120 mm, 150 mm, 200mm & 220 mm with length 8000 mm.

We offer wide range of thicknesses of PUF & PIR insulated panels with cam-lock systems for various applications such as : Telecom Shelters, Cold Storages, blast freezers, Ripening Chambers for Banana & Other Fruits, Clean Rooms, ICU Room, Blood banks, Refer cabin, Prefabricated Shelters, Prefabricated Houses and various industrial applications for Roofing, Partitions walls, Walkable False Ceilings, Outer Façade, etc.

  • Efficient Space-Utilizing Structures Our prefabricated solutions optimize space through advanced PUF sandwich panels applied to walls, ceilings, and floors.
  • Superior Cold Storage Access Experience top-quality hinged or sliding doors, perfect for cold and freezer rooms, enhanced with premium accessories.
  • Eco-Friendly Insulation Our energy-efficient insulation minimizes power usage, eliminating the need for costly traditional structures.
  • Tailored Solutions -Our custom designs flex to your specific needs, offering flexibility and adaptability for one’s requirements.
  • Our skilled technical team assist with guidance for the use of food-grade materials and eco-friendly options to ensure one’s peace of mind.
  • Highly Focused on Our commitment to providing sustainable construction involves eco-friendly refrigerants, CFC-free ozone-friendly materials, and campaigning a greener future.

 


PUF & PIR Wall Panels

Advanced Insulation Technology

PUF (Polyurethane Foam) and PIR (Polyisocyanurate) panels are amongst the most prevalent sandwich panels in prefabricated construction. These panels consist of two sheets crafted from pre-painted galvanized iron (PPGI), pre-painted galvalume (PPGL), or an equivalent structural sheet, enveloping a core composed of either polyurethane foam or polyisocyanurate.

Enhanced Insulation and Fire Resistance The foams are fully catalyzed and fortified with fire-resistant additives and blowing agents. These specialized chemicals contribute to their outstanding insulation properties, characterized by a low K value, ensuring exceptional thermal efficiency and fire resistance. These panels are designed to meet stringent safety standards.

Superior Strength and Performance Additionally, these sandwich panels exhibit remarkable compressive strength, in compliance with ASTMD - 2326-70 standards. They are engineered to withstand various environmental factors, offering both structural integrity and energy-saving capabilities.

Versatile and Efficient Known for their versatility and efficiency, PUF and PIR wall panels are a preferred choice in modern construction, offering an optimal balance between insulation, durability, and fire safety for a wide range of applications.


PUF Insulation (Polyurethane)

Property Unit Standard
OH Value mg KOH/gm 300 – 350
PH Value - 9 – 11
Viscosity @ 25 Cps 300-350
Water content % 1.5-1.6
SPGR @ 25 - 1.1 - 1.5
Ratio : Polyol - 100 pbw MDI - 120 – 125 pbw Temperature of Component - 20 – 22 Deg. Cream time - 15-20 sec. Gel time - 90-100 Rise time - 130-140 Polyol stability - 4 months
FRD (ASTMD1622-63) Kg/m3 27 – 30
Molded Density Kg/m3 40 – 42
Thermal conductivity (ASTMD- 2326-70) W/mK 0.021-0.024
Compressive strength (ASTMD- 1621-64) @ 10% compression kPa > 180
Close cell content (ASTMD-2856- 65) % > 95%
Dimensional stability after 48 hrs. @ -30/+70 % < 1
Demould time Min 10
Flam test(ASTMD-1692-68 cm/min <25
Waterabsorptiond-2442-69 (ASTMD2482-69 gm/m3 <250

PIR Insulation (Polyisocyanurate)

Property Unit Standard
OH Value mg KOH/gm 300 – 350
PH Value - 9 – 11
Viscosity @ 25 Cps 300-350
Water content % 1.5-1.6
SPGR @ 25 - 1.1 - 1.5
Ratio : Polyol - 100 pbw MDI - 140 – 155 pbw Temperature of Component - 20 – 22 Deg. Cream time - 20-25 sec. Gel time - 180-190 sec Rise time - 200-210 sec Polyol stability - 4 months
FRD (ASTMD1622-63) Kg/m3 24 – 36
Molded Density Kg/m3 42 – 44
Thermal conductivity (ASTMD- 2326-70) W/mK 0.021-0.024
Compressive strength (ASTMD- 1621-64) @ 10% compression kPa > 180
Close cell content (ASTMD-2856- 65) % > 95%
Dimensional stability after 48 hrs. @ -30/+70 % < 1
Demould time Min 10
Flam test(ASTMD-1692-68) cm/min <25
Waterabsorptiond-2442-69 (ASTMD2482-69 gm/m3 <250

Contact Us

A B Sea Container Private Limited

Village Tilpata Karanwas, Greater Noida, Dadri, Gautam Buddha Nagar, Uttar Pradesh - 201308, India

Mobile : +91-9899899922, +91-9312780501

Call Us : 08048776176

E-mail : sales@abseacontainer.com


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